Hydraulic Contamination Monitoring

CCT 01

Contamination class transmitter (CCT 01-Set) with an integrated, three-channel particle counter, combined with the particle flow sensor (PFS 01 laser sensor).

Eaton’s in-line measuring systems are designed to mount directly to stationary systems for continuous or periodic monitoring, or can be used as mobile monitoring solutions in hydraulic and lubricating systems. Immediate and accurate diagnoses enables the operator to influence the system or intervene with appropriate counteractive measures when necessary.

Function
Particle counter
System
In-line measuring
Contamination classes according to
ISO 4406:99 or NAS 1638 (switchable)

Core features

  • Cost-effective in-line monitoring solution for continuous
    operations
  • Contamination class transmitter consisting of PFS 01 laser
    sensor for hydraulic and lubrication fluids and CCT 01
    transmitter system for contamination control
  • Reliable determination of contamination classes according to
    ISO 4406:99
  • Output of contamination classes as per ISO 4406:99 as
    electrical signal (3 x 4 to 20 mA)
  • Installation in new and existing systems
  • Internal memory for storing results (1,000 measured values)
  • USB interface for configuration and data transfer of current
    and saved measured values
  • LabVIEW data manager software (export to Microsoft Excel)
    for data management on an external computer
  • CAN bus interface (CANopen compatible)
  • Sturdy case
Specifications

Specifications

Operating parameters
Power supply: 24 VDC/0.15 A/3.6 VA
Power supply
(external unit):
100 to 240 VAC/50/60 Hz/24 VDC/0.6 A
Protection class: IP 65 (when cover is closed)
Max. operating pressure: ≤ 50 bar
Viscosity: 10 to 400 mm2/s
Fluid temperature: 0 to 70 °C
Ambient temperature: 0 to 70 °C
Connection: G 1" threaded or G ¾" threaded
Max. volume flow: 50 l/min
Min. volume flow: 0.5 l/min
   
Measurement parameters
Automatic particle counting in 3 channels: ≥ 4 μm(c), ≥ 6 μm(c),, ≥ 14 μm(c),
Contamination classes: ISO 4406:99
Laser sensor calibration: ISO MTD in oil (ISO 11171:2000)
Accuracy: ±1 (contamination class)
Output data: 3 x 4 to 20 mA