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ePowertrain

1-Speed Medium Duty EV Gearbox

Engineered for high-speed electric motors reaching up to 12,000 rpm and capable of handling high input torque up to 1000 Nm, this product delivers substantial weight reductions for central drive systems by replacing the large and heavy direct drive motors. It boasts a highly compact planetary gear design with forced lubrication for optimal efficiency. Additionally, the interchangeable interface bracket enables easy connectivity to any e-motor. This gearbox is suitable for use in commercial electric vehicles across various applications, including light to medium-duty trucks and buses with maximum Gross Vehicle Weight Ratings of 21 tons.

This system offers several benefits, including a significant weight reduction of over 238 kg when compared to direct drive systems in a 19-ton GVW vehicle. Additionally, it provides equal or better performance in terms of acceleration, startability, and gradeability. The much smaller package size of the system increases installation flexibility, for instance in a bus chassis, creating additional space for battery packs.

核心功能

  • Kitas 4 speed sensor
  • Electric oil pump
  • Oil filter
  • External oil cooler (optional)
  • Interchangeable interface bracket allows connection to any e-motor

Performance

  • High speed e-motor combined with 1-speed reduction gearbox provides excellent vehicle performance
  • Acceleration of the vehicle can outperform ICE or direct drive systems
  • Required startability, top speed and gradeability can be achieved when right e-motor is selected and matched to 1-speed gearbox
  • No gear changes provide smooth and comfortable ride
  • E-motor controls is the same as for direct drive system


Weight & Packaging for 19 ton GVW

  • Significant mass reduction vs direct drive systems: 238kg+
  • Similar or better vehicle performance: acceleration, startability and gradeability
  • Much smaller package space, more flexibility for installation, i.e. in bus chassis
  • More space for battery packs or lower vehicle weight
  • More load or passenger capacity
规格

Eaton 1-speed medium-duty EV gearbox specifications

Maximum torque 1000 Nm
Maximum motor speed 12,000 RPM
Dry weight 31 kg (plus 1.4-1.6 kg for adaptor)
Gear ratio 3.88:1
Maximum Gross Vehicle Weight Rating 21 tons

e-Motor Specifications

Preferred e-Motor Spec. Value
Peak torque [Nm] 1000+
Peak Power [kW] ~350
Top speed [rpm] ~12,000+
Start Torque @ 0 rpm [Nm] % of Peak Torque 80%+
Continuous Torque [Nm] ~400+
Continuous Power [kW] ~180+